集聚抱团配套完善 台湾机床发展成区域优势
专业分工、配套协作促进台湾机床产业高度集聚和高效发展。产业链分工协作相互配套是现代科技精细分工带给现代制造业的重要特征,也是台湾机床产业的重要特色。台湾的机床制造生产企业90%以上集中在台中,这里专业配套能力很强,大部分配套件在本地区都能采购到。一个主机厂由几十个甚至更多配套厂提供配套,主机厂紧贴现代制造业技术发展趋势,集中精力于产品关键核心技术的研发、产品的装配调试和可靠性试验等;配套企业则根据产业发展前景和主机厂的技术需求,专攻功能部件的研发试验及精益生产,交给主机厂的是成组的部件成品,主机厂不需要再加工而直接进行装配。一些部件的生产也建立在高度社会化分工之上,生产刀库的德大(deta)公司自己就不生产一个刀库零件,全部由协作单位提供,关键零件(如刀套)入厂后100%检查,试验台对刀库进行100万次换刀试验,以确保所生产的刀库在用户手上可靠运行。这种产业结构模式摒弃了机械行业传统的“大而全”和“小而全”的组织结构,将封闭的产业组织转化为开放的协作关系,各精专攻,提升了各自产品的技术附加值,形成了产业链各环节的小巨人企业。
一台机床往往有几十个甚至上百个配套厂提供配套,如何保证质量和交货期?福裕事业股份有限公司大中华区经理陈世昌表示,诚信经营将主机厂和配套厂紧紧连在一起。主机厂和配套厂之间的诚信是在长期的合作中建立起来的。如果配套厂不能保证质量和交货期,就失去了信誉,也就失去了市场。所以配套厂很注重产品质量和交货期。
同样,主机厂对信誉好的配套厂也给予支持,有的主机厂老板还出钱买设备给配套厂使用,设备款在货款中分批扣除,做到互惠互利。如此协作紧密、配套齐全的产业链,形成了台湾机床产业集群紧密集聚、互相推动,共同发展的局面。高精尖多元化制胜
近年来,中国机床产品的市场占有率、数控化率在不断提高,但是在高端机床方面,中国一直需要大量从国外进口,特别是从欧洲进口。据中国机床网machine35.com了解,2010年,我国机床产品贸易逆差80.42亿美元,同比增长81.07%,创近年新高。Assemble Baotuan perfect matching of Taiwan machine tool into the development of regional advantageThe professional division of labor, supporting collaboration to promote Taiwan machine tool industry highly concentrated and efficient development. Industrial chain division of labor and cooperation of mutual form a complete set is modern science and technology, fine division of labor to the modern manufacturing industry the important characteristics, but also the important characteristics of Taiwan machine tool industry. Taiwan machine tool manufacturing enterprises more than 90% concentration in Taichung, here supporting professional ability is very strong, most parts in this area can purchase. A host plant by dozens or even more supporting plant to provide support, host plant close to the modern manufacturing technology development trends, focus on product key core technology research and development, product assembly debugging and reliability test; supporting enterprises, according to industry development prospects and host plant technology needs, specializing in R & D test and functional components lean production, to the host plant are groups of components products, host plants don't need further processing and assembly. Some parts of the production has also been established in highly social division of labor, the production of tool magazine of Germany ( deta ) his company did not produce a knife library parts, all by collaboration units, key components ( such as head ) into the plant after the100% examination, test tool library for the 1000000knife test, to ensure that the production of the knife in the hands of users reliable operation. This model of the industrial structure to abandon the traditional mechanical industry" big and complete" and" small and complete" the organizational structure, the closed industrial organization into open cooperative relations, specializing in the fine, upgrade their technology product added value, form the industrial chain of small giant enterprise.A machine tool often have dozens or even hundreds of supporting plant to provide support, how to ensure the quality and delivery time? Fu Yu Corporation Limited Greater China area manager Chen Shichang said, integrity management will host plant and supporting plant together. The host plant and factory of form a complete set between integrity is in a long-term cooperation in the establishment of. If the plant cannot ensure the quality and delivery time, lost credibility, also lost the market. So matching factory attaches great importance to product quality and delivery time.Similarly, the host plant to the credibility of a good supporting plant also support, some host plant boss also buy equipment for supporting plants, equipment in the payment of batch deduction, to achieve mutual benefit. So close cooperation, supporting a complete industrial chain, the formation of the Taiwan machine tool industry cluster closely assemble, promote each other, common development situation. Sophisticated plurality winningIn recent years, Chinese machine tool products in the market share, rate of NC in continuous improvement, but in the high-end machine tool, China has been in need of a large number of imports from abroad, especially imported from europe. According to the China Machine Net machine35.com,2010, our country machine tool product unfavorable balance of trade8042000000 dollar, grow 81.07% compared to the same period, achieve in recent years new tall.